Albacore Rockfish
Sculpture
This
rockfish sculpture is fabricated from 304 stainless steel. The body was
cut with a plasma cutter and fins were cut with a bandsaw. All welding
was with stainless stick electrode (not TIG). As it is very
difficult, if not impossible to maintain a perfectly polished surface
with all the welding, I chose to 'texture' the surface with a
rotary stone. This finish matches the flow of water and conceals
irregularities in the stainless steel surface which otherwise would be
conspicuous. The stone is a natural vesiculated basalt rock. I did a
little shaping of the stone to make it more 'fish-shaped'.

The albacore is a prized gamefish that has delicious white flesh. It is
VERY GOOD to EAT. It has been marketed by the Starkist Company as
"Chicken of the Sea". Sport fishermen specialize in albacore fishing
and look forward to the seasonal migrations of these tuna. During the
'off season', I look forward and anticipate the next opportunity to
catch a tuna.
Please
view the next image to see a close-up of the texture applied as a
surface finish of the stainless steel. The volcanic basalt stone can be
seen. I chose this stone for it's shape and dark color to contrast with
the bright stainless.

In my opinion, stainless steel is a much more demanding material to
work with compared to mild steel. Although it is about as hard as mild
steel, the thicker sections, like the body, require cutting with a
template and plasma torch. Substantial grinding is necessary to smooth
the rough plasma cut edges. Everything which is done to the surface of
the metal leaves a mark. Each weld is shaped, but the tool marks are
very difficult to remove completely. Rather than 'fight' every scratch,
I texture the surface with a pneumatic die-grinder with an abrasive
stone tool. This hand-applied texture covers a myriad of flaws
while imparting an artistic pattern.
Another new edition to the
portfolio archive of rockfish sculptures is the yellowfin tuna based
upon a vesicular basalt stone.

This tuna is based upon a 'fish-shaped' stone found while diving at San
Clemente Island. The shape and texture of the stone has not been
altered. The dark irregularities constrast with the geometric form of
the tuna.
The cutting was done by plasma. Many of the edges of the components had
a stainless steel dross which stuck to the edge of the cut form. This
material was very difficult to grind away from the base metal. It was
not brittle like the dross which mild steel gets in the cutting
process.

Please
view and note the contrasts with the image below. The lower image is of
similar pieces cut by the 'abrasive water-jet process. Note carefully
the lack of ragged dross on the cut edges. Although I did do a little
filing to remove a slight burr, the quality of the cut edge is like the
difference between night and day. For my applications, abrasive
water-jet cutting is much preferable.

Note the lack of ragged dross on the edges of the cuts. The work was done at Waterjet West, San Marcos (San Diego county) CA. I was very pleased with the quality results and turn-around time for these parts.

The
final product is a sculpture of a Chilean Seabass made from burnished
stainless steel. The dark basalt stone is from San Clemente Island. I
shaped it with diamond tools to give it a perfect elliptical form. This
sculpture is 23 inches long and 8 inches high. It is a commission
designed to fit upon a specific bookshelf.
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